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Which Order Picking Technology is Right for Your Operation?

The Right Picking Technology Can Transform Your Operation.

In warehouses and distribution centers, performance equals profits, hands down. And when picking operations account for an average of 55% of operational costs, an inefficient system can make the difference between red and black on the bottom line. For many managers, improving warehouse picking efficiency is a top priority, and choosing the right warehouse order picking solution can significantly impact accuracy, productivity, and efficiency.

WhichOrderPickingTechnology_1200x600When performance equals profits having the correct order picking technology makes all the difference.

Choosing the right pick technology for your workforce can also help overcome operational and labor issues. The right match between picker and technology can help decrease employee learning curves, increase employee satisfaction, and reduce turnover.

When it comes to distribution center picking, there is no one-size-fits-all answer. Your size, your budget, and the industries you serve should all factor into your decision.

There are four main types of order picking technologies.

  1. Paper picking: Used in small and mid-size warehouses, the ERP prints a list of items and quantities for each customer order. Pickers use a pen or pencil to check off items as they are picked, then every pick on every order is checked before the order gets loaded onto a truck for delivery.
  2. Hand-held RF Picking: Used by small to mid-size warehouses looking for a paperless option, this technology uses a hand-held RF device that displays orders. The picker picks the item and scans the product UPC  with the warehouse picker scanner.
  3. Voice Picking: Used by mid-to large-size warehouses with ware­house management systems (WMS), this system gives pickers a headset with micro­phone, and the voice system tells them a bin location. The picker goes to the bin, reads the digits printed on the pick bin into the headset, chooses the product, and affixes a preprinted delivery label onto the packaging.
  4. Hands-Free Scanning Technology Solutions: Used by distribution centers with 5-75 order pickers, many feel this is the gold standard for accuracy. With this technology, order pickers wear a wrist computer with a ring scanner, enabling the pickers to have both hands available for picking products. The display screen on the wrist-worn computer directs pickers to their next assignment and location.

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ProCat Distribution Technologies provides bar code scanning solutions for distribution centers. Its suite of feature-rich solutions addresses common business challenges, such as reducing labor costs and eliminating picking errors. ProCat solutions are currently being successfully used in over 200 warehouses across the United States.

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